Technologies

Kasalis is engaged in the comprehensive redesign of optical alignment methodologies. Using advanced optical theory and extensive R&D, we are developing new technologies to align and attach optical components.

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Innovative Alignment Techniques For Optoelectronics:

  • Precision assembly of optical components using the output of the device as a means of determining the optimal placement position of the components being assembled.
  • Active alignment in up to 3 linear and 3 rotational degrees of freedom.
  • Passive alignment using reflective light method.
  • Sophisticated, value adding algorithms capable of maximizing quality, yield, and throughput.
  • Application areas include camera assembly (mobile phone, automotive, consumer electronics, and medical), pico-projectors, laser bars, and other optoelectronic devices requiring precision lens alignment.

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Adhesive Dispense and UV Cure:

  • Integration of advanced adhesive dispense methodologies for attachment of optical components.
  • UV cure techniques for minimizing post-attach shrinkage while optimizing bond strength and throughput.

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Laser Processing:

  • Laser welding as a means of post-align attachment of optical components.
  • Development of new, innovative techniques for improving post-attach alignment using laser processing.
  • Exotic materials / plastics welding.

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Adaptive Intelligence™:

  • Real-time data is collected and analyzed allowing for trending of process outputs for use in statistical process control (SPC).
  • Trend data is displayed through software, allowing for intuitive interpretation of process results.
  • The Adaptive Intelligence™ system optimizes parameters to improve performance and yield as well as feeds back useful data to improve upstream and downstream processes.

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Industry Leading Test Algorithms:

  • Using state-of-the art algorithms, Kasalis’ systems offer advanced tests for comprehensive functional characterization of components.
  • Test data feeds into the Adaptive Intelligence™ system allowing for automatic, real-time process improvements.
  • Pass/Fail criteria are configurable allowing for the automatic rejection of failed devices to improve efficiency of upstream processes.

© Kasalis 2012