Augmented & Virtual Reality High performance, low weight & scalability

AR and VR are seeing rapid growth in areas such as gaming, retail, education and entertainment. The headsets use a combination of different technologies, including laser projection, 3D mapping and IR camera modules. 

All of these technologies need to be miniaturized for headset weight and comfort, while retaining the highest possible performance for crisp, solid images and minimized color separation. Plus, components need to be manufactured at a low price point and at high volumes suitable for a mass market consumer product.

Our sister company in Jena, Germany designs optical systems for AR/VR, while Kasalis is unmatched globally in its ability to provide quality and scalability in optical alignment for AR/VR manufacturing—making us the ideal partner for AR/VR solutions.

Sophisticated design by Jabil Optics in Jena, Germany, of lightweight optics and packaging for both projection modules and camera modules

Headset weight and bulk, including heavy optics
Kasalis Solution
Headset weight and bulk, including heavy optics
Industry Challenge Headset weight and bulk, including heavy optics

Pre-production runs of high precision alignments are carried out in cleanroom conditions

Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces  its opacity
Kasalis Solution
Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces its opacity
Industry Challenge Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces its opacity

Kasalis facilities include Blackbox development labs, where all parts are handled in high security production areas, with guarded access and secured data access

Protecting IP during pre-release development
Kasalis Solution
Protecting IP during pre-release development
Industry Challenge Protecting IP during pre-release development

Manufacturing platforms are augmented with custom tooling and alignment algorithms and delivered promptly for swift time-to-market

Time-to-market is too slow to win market leadership
Kasalis Solution
Time-to-market is too slow to win market leadership
Industry Challenge Time-to-market is too slow to win market leadership

Pixid 700 achieves linear resolution of 5nm and angular resolution of 0.2 µrad

Very high precision needed for  micro-optics alignment to avoid  color separation
Kasalis Solution
Very high precision needed for micro-optics alignment to avoid color separation
Industry Challenge Very high precision needed for micro-optics alignment to avoid color separation

Sophisticated design by Jabil Optics in Jena, Germany, of lightweight optics and packaging for both projection modules and camera modules

Headset weight and bulk, including heavy optics
Kasalis Solution
Headset weight and bulk, including heavy optics
Industry Challenge Headset weight and bulk, including heavy optics

Pre-production runs of high precision alignments are carried out in cleanroom conditions

Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces  its opacity
Kasalis Solution
Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces its opacity
Industry Challenge Mis-alignment of miniaturized optical elements produces color separation of the projected image and reduces its opacity

Kasalis facilities include Blackbox development labs, where all parts are handled in high security production areas, with guarded access and secured data access

Protecting IP during pre-release development
Kasalis Solution
Protecting IP during pre-release development
Industry Challenge Protecting IP during pre-release development

Manufacturing platforms are augmented with custom tooling and alignment algorithms and delivered promptly for swift time-to-market

Time-to-market is too slow to win market leadership
Kasalis Solution
Time-to-market is too slow to win market leadership
Industry Challenge Time-to-market is too slow to win market leadership

Pixid 700 achieves linear resolution of 5nm and angular resolution of 0.2 µrad

Very high precision needed for  micro-optics alignment to avoid  color separation
Kasalis Solution
Very high precision needed for micro-optics alignment to avoid color separation
Industry Challenge Very high precision needed for micro-optics alignment to avoid color separation

Product Information

Our Pixid systems can assemble and align AR and VR optical devices with absolute optical manufacturing precision—and can be customized to specific manufacturing needs.

Solutions for 3D mapping and AR/VR

PIXID 300

Signature high volume active alignment system with assembly and test capabilities

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Solutions for 3D mapping and AR/VR

PIXID 500-S

Enhanced capability, automated active alignment system with assembly and test capabilities with single head

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Solutions for 3D mapping and AR/VR

PIXID 500-D

Enhanced capability, automated active alignment system with assembly and test capabilities with dual head for high UPH

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Solutions for 3D mapping and AR/VR

PIXID 700

Highest accuracy system with nano-precision option and specialized mechanics. Larger and more flexible footprint for complex light paths

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Want to learn more about Kasalis? Contact us today!